Design and Manufacturing Terms
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1. This document specifies the following rules:
- 1.1 The cable datasheet generated by Pickering Connect’s TSA software supersedes customer-supplied documents and reflects the final cable design. Customers are responsible for reviewing and confirming all specifications in the datasheet before the production
- 1.2 The material used
- Each part has a listed manufacturer part number in the BOM in the cable datasheet
- Product (cable) properties are determined by the material used (max/min temperature, electrical attributes)
- We reserve the right to substitute equivalent materials of the same specifications and function. (e.g. different manufacturer)
- However, for applications requiring strict sourcing (e.g. specific brands, manufacturers or traceability), please inform us in advance. These may affect lead times and pricing
- If we need to substitute any material (obsolete or unavailable), we will inform the customer, update the design and up-revision the part number of the cable
- 1.3 We act based on European Union legislation
- 1.4 All additional requests must be submitted before the quoting process
- 1.5 Any additional changes requested after the quoting process may result in a revised quote, adjusted lead times or additional costs
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2. Manufacturing details:
- 2.1 We typically produce cables in compliance with industry standards
- WHMA 620/E Class 2
- Class 3 is possible upon request
- 2.2 Certificates (we can provide these for a small fee):
- COO – Country of origin
- HS – Harmonisation code
- ROHS
- REACH
- ECCN – Export Control Classification Number
- 2.3 Test
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How we test:
All our products undergo a test; no cable leaves our facility without a proper test. We test all connections with 4-Wire.
What we test on our cables:- Standard test:
LV testing (4V, 1mA to 1A)- continuity testing (shorts, missing wires, missing contacts)
- 4-Wire path resistance (0.001 Ω to 10 Ω ± 2% ± 0.001 Ω)
- component test (Diodes, Resistors, Capacitors)
- Insulation Resistance (5 MΩ to 1000 MΩ ± 10%)
- Dielectric Withstand Test (Leakage, Overcurrent)
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On-demand – may include extra set up charge:
- Twisted Pairs (verify proper pairing in twisted pair cables)
- values of all Insulation resistances
- RF testing (insertion loss, VSWR)
- PDF test report
- The test report includes:
- all tester settings according to max specs of the cable assembly
- max path resistance on the cable
- 4-Wire resistance of each path
- any custom values according to customer demands
- more in the attached report sample
- add test sample
- Standard test:
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How we test:
- 2.4 Free-issue material
- It is possible for the customer to supply his material
- The rules below must be followed
- Specify all parts and materials, including manufacturer part numbers and quantities.
- Complete the Free Issue Material List and return it to us
- Specify the time of sending parts
- The product delivery date will be confirmed after we receive and check all the free issue materials
- 2.1 We typically produce cables in compliance with industry standards
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3 Quoting:
- 3.1 Quote is generated after both approve the cable design: the customer and the technician
- 3.2 Quote states the price of the product and the current lead time (in weeks)
- Quantity discounts are possible
- The quote is valid for 6 months (price)
- After validation expires, Pickering Connect will refresh the quote upon request
- Lead time may vary, depending on actual production capacity and parts lead time
- 3.3 Quote states the Set Up Charge
- Set Up Charge = NRC (Non-recurring charge), one-off payment for setting all listed below, based on the initial design of a given cable
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The Set Up Charge helps us to cover the following jobs and procedures:
- New parts
- Adding new material to the databases
- Generate Graphics for CDT
- Searching for proper tooling
- Counterparts necessary for testing the cable
- New PCB design
- New mechanical design (backshell, strain relief, holder, etc.)
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Cable documentation
- Drawing cables into our Cable Design Tool (CDT)
- Providing technical support
- Discussion about manufacturing processes
- New parts
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